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U Bend Tube (Heat Exchangers Tube) - Ребристый теплообменник DATANG: Эффективные решения по теплопередаче для ваших нужд.

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U Bend Tube (Heat Exchangers Tube)

Parameter Manufacturing Capability
Outer Diameter (OD) 12.7 mm to 38.1 миллиметр (1/2" to 1-1/2")
Wall Thickness (WT) 1.24 mm to 3.5 миллиметр (Custom heavy-wall options available)
Straight Length (L) Up to 15,000 миллиметр (Before bending)
Bend Radius (R) Min 1.5 x OD up to 1,200 миллиметр
Leg Length (L1, L2) Standard or custom differential leg lengths per client drawings

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Datang’s heat exchanger tubes are also available in U-tube or serpentine configurations. These tubes are manufactured in compliance with various heat exchanger standards and can be customized to customer’s own specifications.

U Bend Heat Exchanger Tube Technical Specifications

  • Materials: Carbon Steel, Нержавеющая сталь (304/304L, 316/316L, Duplex), Nickel Alloys, Copper-Nickel, Titanium
  • Standard: ASTM A213, ASTM A179, ASTM A688, EN 10216-5, etc. ASTM A213ASTM A179ASTM A688EN 10216-5
  • Outer Diameter (OD):9.5 mm to 38.1 миллиметр (or custom sizes upon request)
  • Wall Thickness: up to 6.35mm
  • Bend Radius (R): Min 1.25 OD up to to 1700mm

Why choose U-bends for your heat exchange system?

  • The U-shaped design allows the pipe to expand and contract independently of the casing, eliminating the need for expansion joints.
  • By bending the pipe into a continuous shape, the number of weld points is reduced by half, effectively lowering the risk of potential leaks.
  • Suitable for space-constrained industrial environments, maximizing heat transfer area within a smaller casing size.

Why do U-bend tubes require heat treatment?

The bending process naturally introduces cold-working stress into the metal, which significantly increases its susceptibility to Stress Corrosion Cracking (SCC). To eliminate this risk, we perform specialized heat treatment—such as solution annealing or stress-relieving—specifically on the bent portion and its adjacent transition zones. This critical process successfully restores the metal’s original corrosion resistance and mechanical properties.

Heat Treatment

We are equipped to carry out heat treatment of bends plus a minimum 150mm of leg.

Heat Treatment Equipment

  • Heat treatment equipment is computer controlled with the added facility of data recording.
  • An argon protective atmopshere is used inside stainless and special alloy tubes during heat treatment.
  • We can provide all types of annealing; solution annealing and stress relieving.

Measurement, cutting, deburring, and cleaning:

  • The fabrication, processing, and measurement of the U-shaped elbows fully comply with relevant standards.
  • All pipes are cut to the specified length, the ends are chamfered, and the interior is cleaned with dry air.

Complete U-Bend Tube Bundle Fabrication & Applications

Beyond supplying individual tubes, we specialize in the complete fabrication of U-bend tube bundles. Our experienced engineering team possesses the expertise to custom-build or precisely replicate existing bundle structures based on client requirements. This ensures seamless and rapid retrofitting, ultimately minimizing equipment downtime for your facilities.

Industries & Applications We Serve:

  • Chemical and Petrochemical Processing

  • Oil and Gas Refining

  • Power Generation & Condensers

  • Renewable Energy & Geothermal Power Plants

  • Marine Heat Exchangers

Technical Specifications & Material Standards

Our u bend heat exchanger tube solutions are manufactured in strict compliance with international standards, pairing the right material grade with its corresponding engineering specification:

Material Category Common Grades Applicable Standards Key Application Focus
Carbon Steel Grades A, B, C ASTM A179 / ASME SA179 Seamless cold-drawn tubes, ideal for tubular heat exchangers and condensers.
Нержавеющая сталь 304, 304L, 316, 316L, 321, 347

ASTM A213 / ASME SA213

ASTM A688 / ASME SA688

A213: Seamless ferritic/austenitic boilers & heat exchangers.

A688: Welded austenitic tubes specifically for feedwater heaters.

Duplex Stainless Steel S31803 (2205), S32750 (2507) ASTM A213 / ASME SA213 Offers superior strength and high resistance to pitting and stress corrosion cracking.
Nickel Alloys Alloy 400, 600, 625, 800, C276

ASTM B163 / ASME SB163

ASTM B165 / B444 / B407

Extreme corrosion resistance for severe chemical processing environments.
Copper-Nickel CuNi 90/10 (C70600), CuNi 70/30 (C71500) ASTM B111 / ASME SB111 Widely used in marine environments, seawater cooling, and shipbuilding.
Titanium Gr. 1, Gr. 2, Gr. 12 ASTM B338 / ASME SB338 Seamless and welded tubes for highly corrosive environments, outstanding strength-to-weight ratio.

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